Permanent Magnetic Drum Separator & Drum Machines

Mitool India is a renowned Permanent Overband Magnetic Separator Manufacturer, Supplier, and Exporter based in India. Our state-of-the-art Overband Magnetic Separators are engineered for continuous and automatic removal of ferrous contaminants from materials being transported on conveyor belts. Designed for high efficiency, these separators play a crucial role in ensuring process safety, material purity, and operational efficiency across various industries.

Introduction to Permanent Overband Magnetic Separator

The Permanent Overband Magnetic Separator is a superior alternative to the traditional Electro Magnetic Overband Separator, offering multiple advantages such as low operational costs, zero power consumption, and permanent magnetic efficiency. It is specifically designed to automatically extract and discharge tramp iron from heavy material flows on high-speed conveyor belts.

Key Functions of Overband Magnetic Separator

1. Process Equipment Protection

• Safeguards crushers, pulverizers, conveyor belts, and other machinery by eliminating ferrous impurities from raw materials.
• Prevents damage and reduces the risk of sparks, fires, or explosions in industrial plants.

2. Material Purification

• Removes iron contaminants from non-ferrous materials, ensuring higher purity in finished products.
• Enhances the quality of processed materials in industries such as food, pharmaceuticals, chemicals, and packaging.

3. Resource Recovery & Reclamation

• Efficiently reclaims valuable ferrous materials, making recycling processes more profitable.
• Helps in salvaging machine tools, cutting instruments, and metal components that can be reused.

Installation & Operation

The Permanent Overband Magnetic Separator is highly versatile and can be installed in multiple configurations:

• Above the conveyor head pulley -Ensures maximum separation efficiency at discharge points.
• Along the conveyor belt trajectory -Provides continuous iron removal for material in motion.
• Custom mounting options – Tailored solutions for specific industrial requirements.

Our experts assist in trajectory calculations based on conveyor belt speed and head pulley diameter, ensuring optimal separator performance.

Advantages of Mitool India Permanent Overband Magnetic Separator

• Permanent Magnetic Strength - No degradation in magnetism over time.
• Zero Power Consumption- Operates without external power, reducing operational costs.
• Failsafe Iron Holding - Holds captured iron securely even during power outages.
• No Wiring Required - Simple and hassle-free installation process.
• Custom-Built Solutions - Available for various conveyor widths and operational heights up to 300mm.

Applications Across Industries

• Steel Plants & Cement Industries
• Power Plants & Infrastructure Projects
• Pharmaceuticals & Chemical Manufacturing
• Fertilizer & Cosmetic Production
• Food Processing & Packaging Units
• Mining & Mineral Processing
• Waste Management & Recycling Facilities
• Water Treatment Plants

Why Choose Mitool India?

• Industry Expertise- Years of experience in designing advanced magnetic separation systems.
• High-Quality Materials - Engineered with premium-grade ferrite and rare earth magnets for superior efficiency.
• Proven Performance - Successfully installed and operational in numerous industrial plants across India.
• Custom Solutions - Tailored magnetic separators for diverse material handling applications.
• Reliable Customer Support - Dedicated technical assistance and after-sales service.

Mitool India is committed to delivering world-class Permanent Overband Magnetic Separators that enhance process efficiency, ensure product purity, and provide long-term value to industries worldwide.

For inquiries, customized solutions, or to request a quote, contact us today!